Semi Truck Headache Racks

American-made aluminum cab racks built to order for Class 8 semis and the operators who run them hard.

This is where Wickum Weld built its name. Our Class 8 headache racks are engineered for the heaviest loads and the longest hauls on the road, manufactured in-house from marine-grade aluminum and built to take real-world abuse mile after mile. Whether you run a single rig or manage a fleet, we manufacture each rack to fit your cab, your load, and your route.

Heavy Duty Series Overview

The Heavy-Duty Series is the backbone of the Wickum Weld lineup and the product line that put us on the map with serious truckers. These are full Class 8 cab racks, built for semis hauling freight across the Pacific Northwest and beyond.

Every Heavy-Duty rack is welded from marine-grade aluminum for outstanding corrosion resistance and long service life, then built to order around the truck it's going on. The result is a rack that stands up to the punishment of long-haul work while giving you a solid platform for work lights, tire chain hangers, and the gear your route demands. The Three Piece Clamp mounting system keeps installation clean and the hold secure, and there's room to configure the rack around how you actually drive.

See the full Heavy-Duty Collection for the complete range.

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Light Truck with Maverick Crossbox and truck bed full of fishing and camping gear

Standard vs. Extended Cab Coverage

Wickum Weld manufactures cab racks sized to fit a wide range of configurations, from standard day cabs to extended and sleeper setups.

Our Class 8 cab racks are built 65–68 inches tall and 70–96 inches wide, covering the full spread of common cab dimensions. The right height and width depend on your cab type, your visibility needs, and the load you're carrying:

Standard Coverage — A rack sized toward the lower end of the range suits day cabs and operators who want full-height coverage behind the cab with a clean, close fit.

Extended Coverage — Wider and taller builds suit sleeper cabs and heavier hauls, giving you more rack real estate for accessories and a broader barrier behind the cab. Window Cutouts are available in 27-inch width or the full width of the rack, keeping rearward visibility open without compromising the build. Tell us your cab make, model, and configuration, and we'll spec the rack to match.

Droms & Storage Enclosures

For operators who need secure, on-truck storage, Wickum Weld builds Drom Units and aluminum storage enclosures that integrate cleanly with your Class 8 setup.

A Drom Unit gives you weather-resistant, welded aluminum storage for chains, straps, tools, and the gear that has to ride along but can't ride loose. Built from the same marine-grade aluminum as our cab racks, each Drom is manufactured to order and sized to your truck and your storage needs. Whether you need a single enclosure or a standalone Drom Unit, each one is manufactured as its own purpose-built system — no off-the-shelf compromises.

Custom flatbed and headache rack on commercial fleet

Custom Semi Rack Options

Polished class 8 truck cab rack with louver panels

Made-to-order is the heart of what we do. Every Class 8 rack is built around your truck and your work, and we'll configure yours with the options that fit your route:

Window Cutouts — 27-inch width or the full width of the rack, for open rearward visibility
 
Tire Chain Hangers — integrated, welded storage for chains right on the rack
 
Light Mounting — work lights, light bars, and beacon mounts positioned where you need them
 
Drom Integration — coordinated rack-and-Drom Unit builds as a single system
 
Three Piece Clamp Mounting — clean, secure installation across cab configurations
 
Fleet-Spec Builds — matched configurations so every truck in your fleet is identical

If you have a configuration in mind, we'll work with you from design through delivery — every weld done in-house at our manufacturing facility.

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Specs & Materials

Every Wickum Weld Class 8 headache rack is manufactured from marine-grade aluminum, chosen for its corrosion resistance, strength, and durability in the harshest over-the-road conditions. Each rack is built to order at our Vancouver, WA manufacturing facility using American-sourced materials.

Spec Detail
Application Class 8 semi trucks
Material Marine-grade aluminum
Height 65-68 inches
Width 70-96 inches
Window Cutouts 27 in. wide or full width of the rack
Accessory Options Tire chain hangers, light mounting
Build Made to order, manufactured in-house
Origin American-made, Vancouver, WA

Frequently Asked Questions About Semi Truck Headache Racks

What is a Class 8 headache rack?

A Class 8 headache rack, or cab rack, is a heavy-duty aluminum barrier mounted behind the cab of a semi truck. It keeps a shifting load from coming forward into the cab and provides a platform for work lights, tire chain hangers, and other gear.

How tall and wide are Wickum Weld's Class 8 cab racks?

Our Class 8 cab racks are built 65–68 inches tall and 70–96 inches wide to fit a range of cab configurations, including day cabs, extended cabs, and sleepers.

Do you offer Window Cutouts for visibility?

Yes. Window Cutouts are available in 27-inch width or the full width of the rack, keeping rearward visibility open.

What is a Drom Unit?

A Drom Unit is a welded aluminum storage enclosure built to your truck for secure, weather-resistant storage of chains, straps, tools, and gear. We manufacture Drom Units as a standalone product, built to your truck and your storage needs

Can I add tire chain hangers to my rack?

Yes. Tire chain hangers can be integrated and welded right onto the rack, along with light mounts and other accessories configured to your route.

What are Wickum Weld Class 8 racks made of?

Marine-grade aluminum, chosen for corrosion resistance and durability in over-the-road conditions. Every rack is welded in-house at our Vancouver, WA manufacturing facility.

Will a Wickum Weld rack fit my truck?

We build to order and configure each rack around your specific cab make, model, and configuration. Reach out with your truck details and we'll spec it out.